C-Hawk Expertise, a maker of producing of parts, assemblies and processes for the semiconductor and healthcare industries, has unveiled its new patent-pending “Roberto” platform.

The corporate describes the platform as “an built-in robotics system that automates plastic welding and units new benchmarks for high quality, precision, scalability and security in manufacturing for plastic welded assemblies and subassemblies”.

Early efficiency knowledge exhibits that Roberto outperforms guide welding with a 25 p.c improve in manufacturing velocity and product consistency, a 30 p.c enchancment in output effectivity and a 50 p.c lower in error charges.

Chase Zunino, CEO of C-Hawk Expertise, says: “Roberto displays our contribution to the pursuit of automation, sensible factories and sustainable manufacturing.

“The synchronization between robotics methods and AI-driven high quality management provides us a aggressive edge.

“We’re dedicated to staying on the forefront of producing innovation by guaranteeing that C-Hawk stays agile and attentive to market calls for in an more and more automated world.”

C-Hawk is the primary producer within the semiconductor capital gear provide base to implement an built-in robotics answer designed explicitly for plastic welding.

Its robotics options are tailor-made to its manufacturing course of, providing higher customization and integration with present operations.

Additional, the expertise is location agnostic and may be deployed to any geography, supporting native manufacturing near buyer websites.

Leveraging robotics permits C-Hawk’s prospects to profit from sooner lead occasions, constant high quality in high-precision duties and diminished manufacturing prices, serving to them meet larger demand with out sacrificing high quality.

Peri Kasthuri, COO of C-Hawk Expertise, says: “Robotics provide operational efficiencies and are simpler to scale than including and coaching manpower.

“This permits us to arrange our staff to work alongside robotics methods by coaching them to deal with value-added duties and system administration.

“In reality, our collaborative robots (cobots) combine human-robot workforce operations in high-precision duties; this expertise is among the many first of its sort within the plastic welding business.”

Joo Leong Lee, automation director of C-Hawk Expertise, says: “At C-Hawk, we’re not solely investing in superior robotics however in constructing a workforce expert in automation excellence.

“Our objective is to mix precision engineering with a workforce able to harness the potential of applied sciences just like the Roberto platform, making us a pacesetter in the way forward for automated manufacturing.”

Roberto combines cutting-edge sensor expertise, synthetic intelligence (AI)-driven controls and cleanroom-certified robotic arms to ship unparalleled efficiency in automated welding, that includes:

Actual-time monitoring and adjustment. Roberto leverages real-time suggestions methods that permit it to regulate welding parameters on the fly, guaranteeing good welds each time. This self-correcting functionality minimizes defects and boosts manufacturing yield.

Cleanroom compatibility. Designed to function in ultra-clean environments, Roberto adheres to strict semiconductor manufacturing requirements, decreasing the danger of contamination and guaranteeing compliance with business necessities.

Scalability. Roberto is scalable, from small-scale prototyping to high-volume manufacturing, permitting producers to adapt to altering market calls for with out sacrificing high quality or effectivity.

Person-friendly interface. Roberto’s intuitive interface permits operators to arrange and management the system with minimal coaching. This reduces downtime and ensures speedy deployment in varied manufacturing environments worldwide.

Sustainability. Robotics and automation strengthen C-Hawk’s sustainability goals by decreasing vitality consumption by roughly 50 p.c and minimizing waste, contributing to a extra environmentally accountable manufacturing course of. As an illustration, Roberto prompts its warmth supply solely throughout welding, whereas a human welder should preserve the welding gun on constantly. Roberto makes use of a steady weld and automatic cutoff perform to scale back greater than 90 p.c of welding rod waste that’s usually produced by human welders who should pre-cut welding rods to size for each weld.

The Roberto platform is at present in use in manufacturing at C-Hawk amenities in america and Asia, with providers out there to the corporate’s international buyer base.