HomeRoboticsEnhance Your CNC Productiveness with Automated Half Feeding

Enhance Your CNC Productiveness with Automated Half Feeding


by Maude Desjardins.
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Malabar [CPS] IN

Final up to date on Nov 20, 2023 9:46 AM

Posted on Nov 15, 2023 8:57 AM. 7 min learn time

Maintain chips flying! 

Machine retailers usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful technology’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate keen to work night time shifts feels nearly like a miracle. However in right this moment’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is just unaffordable. 


Retrieve the remaining 30% promptly with a robotic machine tending resolution

By using a robotic to provide elements constantly, the runtime of machines could be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but additionally eliminates the danger of human errors generally related to repetitive and monotonous duties.

In comparison with handbook tending, using a CNC machine with a robotic system is 4 occasions cheaper. The Robotiq Machine Tending Answer allows machine retailers to quickly recoup their funding in CNC machines.

Meet the Machine Tending Answer

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Answer replicates the actions of a human operator on a CNC machine. The system displays the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, and begins the machine with the press of a button. The robotic interfaces with the machine identical to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC packages; exterior modules handle the communication between the CNC machine and the robotic.

Machine Tending Solution_full cell_01 (1)-2

This non-invasive methodology has a number of advantages.

  1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing ground.
  2. Standardized know-how that facilitates data switch and coaching.
  3. Deployment inside a couple of hours. There is no such thing as a manufacturing downtime.
  4. Non-invasive resolution means you needn’t hack your CNC and danger voiding its guarantee.
  5. No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
  6. Seamless transition from automated to handbook half feeding to simply handle small portions.

Keep uptime with streamlined configurations

Machine tending purposes are advanced. The movement required is intricate with the intention to keep away from collisions with the delicate machining gear. This complexity makes it tough for each newcomers and skilled customers to program and redeploy shortly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped below assistant instruments designed to simplify setups and information customers via a sequence of steps. The configurations embrace pictures for visible steering and to help the event of worker experience and autonomy.

Program Generator Function

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending purposes, Robotiq’s engineering workforce has developed complete options to automate the duty record creation course of in machine tending packages. This characteristic removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is mechanically generated, the consumer merely must comply with the method and fill within the required info. 

Choose the CNC machine sort and gripper configuration to effortlessly unlock a program template.

 

Sensible Transfer Function

Instructing trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Educate as much as 10 waypoints and set a secure “fly zone” by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is finished in minutes and with out the necessity for programming. Non-robot specialists can effortlessly and confidently train the robotic and construct dependable packages.

Manually transfer the robotic to the specified place.

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Empower your workforce

Counting on expert operators to feed elements to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of staff choose employers who present trendy gadgets like robots to boost their duties. The Robotiq Machine Tending Answer has made automation accessible to companies of all sizes, overturning the assumption that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store homeowners can acquire vital aggressive benefits, notably when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Answer.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Answer in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!

 





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